Automatic grinding and polishing machine

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Application

This machine is an intelligent automatic grinding and polishing machine, a new generation of high-precision sample pretreatment grinding and polishing equipment manufactured according to international standards and by introducing internationally advanced technology.


Feature

1. Grinding and Polishing Head Power: The grinding and polishing head is precisely positioned left and right via a stepper motor, and its rotation can be automatically switched from left to right by program control.

2. Grinding and Polishing Disc Power: The grinding and polishing disc is powered by a high-power 1000W servo motor, providing stepless speed regulation between 50 and 1500 rpm, ensuring smooth operation and low noise. The machine features automatic left-to-right rotation switching for the grinding and polishing head, and 6 quick-set speeds of 250, 500, 750, 1000, 1250, and 1500 rpm, significantly improving efficiency.

3. Drip Device: The machine features an external dual-station drip device, with optional multi-station configuration. The amount of abrasive used can be controlled by customizing the dripping and pause times, greatly reducing operating costs and improving sample preparation quality.

4. Cooling Device: An integrated cooling device cools the sample during grinding to prevent damage to the metallographic structure due to overheating. An optional online wastewater filtration system is available. During sample preparation, contaminants washed by cooling water are filtered through filter paper into a water tank, and then directly discharged into the sewer system, ensuring a clean and fresh working environment free of dust and pollutants in the air. Wastewater discharge meets environmental protection requirements.

All operations of this machine are automatically controlled by a program. Operators can freely input operating parameters according to usage conditions. Up to 100 custom polishing programs can be created. Except for sample clamping, which is still manually operated, all other actions are automated, greatly improving work efficiency and stability.


Technical Parameters

Main UnitBenchtop, Dual-Control
HousingSus 304 Stainless Steel
Grinding/Polishing Disc MaterialAluminum Alloy
Number of Grinding/Polishing DiscsDual Disc, Two Stations (Multi-disc/Multi-station customization available)
Working Power Supply220V, 50HZ
Total Input Power2500W
Clamping CapacityΦ30mm * 8 pcs (Customizable apertures for special samples)
Pressure Application MethodPneumatic Single-Point
Single-Point Pressure0-50N
Operation ModeSmart Mode / Manual Mode / Semi-Automatic Mode
Control SystemPLC Control System, 10-inch HD Touch Screen
Grinding/Polishing Speed50-1500 rpm (Intelligent Speed Regulation)
Grinding Head Speed10-120 rpm (Intelligent Speed Regulation)
Sample Grinding ParametersStores 100 grinding/polishing programs
Abrasive AdditionDual-Channel, Intermittent Automatic Spray
Spray IntervalIntelligently Set, Minimum Interval: 1 Second
Spray DurationIntelligently Set, Minimum Duration: 1 Second
Grinding Time0-9999 seconds X 2
Grinding/Polishing PrecisionRun-out < 0.05mm
Grinding Head Motor100W Stepper Motor
Disc Motor1000W * 2 Servo Motors
Sample Grinding DiameterMounted Samples: Φ8mm - Φ45mm (Special sizes optional)
Applicable Sample Size11mm to 120mm50mm
Maximum Sample SizeRound Sample: Φ120mm; Square Sample: 120mm*50mm
Disc DiameterΦ250mm (Optional: φ230mm, φ300mm)
Magnetic Disc DiameterΦ250mm (Optional: φ230mm, φ300mm)
Grinding Pad SizeΦ250mm (Optional: φ230mm, φ300mm)
Sandpaper/Cloth SizeΦ250mm (Optional: φ230mm, φ300mm)
Disc Rotation DirectionForward/Reverse, Adjustable
Cooling Water Pipe360-degree Rotatable Pipe
Drainage MethodDirect Drainage, Dual Stations
Overall Dimensions (L*W*H)830*800*800 mm
Packaging Dimensions (L*W*H)950*900*900 mm (Includes stand)
Equipment WeightApprox. 150 kg (With accessories)
Packaging WeightApprox. 180 kg


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